VialPro
Modular High-End Handling with VialPro
Scalable solutions for automated provision and packaging of vials and syringes. Seamlessly integrable, GMP-compliant, and ready for vertical data integration via OPC UA.
Applications
End-to-end loading and unloading automation for your production
Automated Provision of Vials and Syringes at up to 350 Units/Min
FeedStar is our modular high-end feeding solution for automated provision of vials and syringes from boxes or Ready-to-Use (RTU) tubs. Installed directly before the filling line or assembly cell, the system achieves a feeding rate of up to 350 units per minute. By using state-of-the-art robotics, we eliminate repetitive manual operations during unpacking and feeding. This leads to a dramatic increase in product safety and provides you with a significant competitive advantage through maximized Overall Equipment Effectiveness (OEE). To achieve outstanding process autonomy with large production batches, the system can be seamlessly extended with a de-palletizing module. This automates the entire material flow – from the delivered pallet to precise handover to your line infeed.
- Versatile Input: Safe, robot-assisted handling of vials (2 ml – 50 ml) and syringes directly from boxes or nest/tub configurations
- High-Speed Output: Synchronized transfer of unpacked primary packaging onto the conveyor belt at up to 350 pcs./minute
- Flexible Container Handling: Optional manual loading or fully automatic feeding of boxes/tubs through modular extension
- Integrated Quality Control: Automated counting and target-actual comparison per container to ensure batch integrity
- Next-Gen HMI: 24" touchscreen with intuitive graphical interface, audit trail, and GMP-compliant user management
- Seamless Integration: Horizontal and vertical integration into new or existing lines via OPC UA, Profinet, or Profibus
Precise Storage of Filled Vials and Syringes at up to 350 Units/Min
PackMate is our modular packaging solution for automated insertion of filled vials and syringes into boxes or Ready-to-Use (RTU) tubs. Installed directly downstream of a filling or inspection line, the system achieves a packaging rate of up to 350 units per minute. Thanks to state-of-the-art robot technology and an extremely compact footprint, we relieve your specialized personnel from repetitive tasks while simultaneously increasing product safety by eliminating human errors. To massively increase your line autonomy, PackMate can be seamlessly extended with a palletizing module. This automates the entire process from filled primary packaging to ready-to-ship palletized units.
- Versatile Input: Safe handling of filled vials (2 ml – 50 ml) and syringes directly from the conveyor belt of the upstream system
- Flexible Output: Precise packaging in boxes (open dimensions) or RTU tubs according to customer-specific packing patterns
- Compact Design: Optimal space utilization with a footprint of 2.6 x 1.3 m, ideal for integration into existing cleanroom layouts
- GMP & Cleanroom Compliance: Standard design for GMP Class C / ISO 7; adaptations to stricter cleanroom classes are always possible
- Integrated Quality Control: Automated counting per container including target-actual comparison for complete batch documentation
- Next-Gen HMI: 24" touchscreen with intuitive graphical interface, audit trail, and user management according to 21 CFR Part 11
- Future-Proof Interfaces: Horizontal and vertical integration via OPC UA, Profinet, or Profibus into your existing IT infrastructure
Adaptive Logistics Solution for Autonomous Transport of Raw Materials
LogChamp is the highly adaptive logistics solution for your modern pharma production. Designed as a mobile robot (AGV/AMR), it unfolds its full potential in networked collaboration with our infeed and outfeed modules. Through consistent automation of internal pallet logistics, your employees are massively relieved from repetitive transport tasks and can dedicate themselves to value-adding processes. LogChamp provides you with the foundation for a unique, GMP-compliant complete solution – from goods receipt to shipping. Combined with our de-palletizing and palletizing systems, LogChamp forms a closed, autonomous loop. It takes over fully automatic delivery of raw materials and removal of ready-to-ship units, controlled by central intelligence.
- Flexible Load Carrier: Autonomous transport of pallets up to a footprint of 800 mm x 1200 mm
- Dynamic Navigation: Safe movement at up to 1.2 m/s including intelligent dynamic obstacle avoidance for maximum safety in personnel traffic
- Central Fleet Management: Decentralized control via 24" touchscreen and EnterpriseManager software for optimal coordination
- Seamless System Integration: Communication with your systems and IT infrastructure via OPC UA, Profinet, or Profibus for vertical data integration
- Cleanroom Expertise: Standard design for GMP Class C / ISO 7, ideal for use in sensitive production zones
- Compact Maneuverability: With dimensions of 1.2 m x 1.6 m, LogChamp operates highly efficiently even in tight production environments
Let's optimize your vial processes.
I personally advise you on integrated VialPro solutions for your specific requirements.
