Handling & Assembly
Precision Assembly and 3D Inspection for Medical Devices
From force-controlled assembly to AI-supported 3D quality inspection – highest precision for safety-critical components.
Applications
Automated assembly and inspection solutions for medical devices
Assembly
Automated assembly of drug delivery devices requires the highest precision with maximum flexibility. With INJECTRA, we offer a scalable automation solution for complex autoinjectors and pen systems that grows from clinical small-scale to high-performance manufacturing.
- Specialized Device Assembly: Modular solution precisely designed for autoinjectors, pens, and various injector types.
- Scalable Output: Support from semi-automated manufacturing to high-speed lines with up to 80 units per minute.
- Variable Component Handling: Flexible input and output modules for trays and tub & nest for process-reliable feeding.
- Precise Process Chain: High-end track system for highly efficient material transport between assembly and inspection stations.
- Integrated Quality Assurance: 100% inspection of each assembled injector through image processing and inspection systems.
- Central Siemens Unified Control: Recipe management, audit trails, and batch records according to GMP requirements in a high-end HMI.
- Direct Robot Teaching: Complete integration of robotics into the HMI for easy program adjustments.
Quality Inspection
Integration of state-of-the-art inspection technologies into the production line to capture the most complex material structures with sub-micrometer precision. Modular design from stand-alone inspection station to fully automated complete system including palletizing.
- Technology-Agnostic Integration: Deployment of optimally suited camera systems from classic 2D cameras to confocal 3D line sensors (3D Inspect).
- Inspection of Most Difficult Surfaces: Reliable inspection of curved, transparent, reflective, or multi-layer materials.
- Highest Precision: Capture of 3D topographies and 2D data with repeatability up to 0.25 µm.
- Versatile Applications: Solutions for seal integrity inspection, weld seam control, or thickness measurement of transparent films.
- Automatic Part Handling & Robotics: Seamless connection to robot systems and modular expansion with feeding systems or de-/palletizers.
- Scalable Modular Design: Simple configuration and networking with AGVs, mobile robots, or magnetic shuttles.
- GMP & 21 CFR Part 11 Compliant: Intuitive operation via central HMI including audit trail connection.
Let's automate your assembly and inspection processes.
I personally advise you on customized precision assembly and 3D inspection solutions for your specific requirements.
